Trackless Loading Equipment

The side discharge loader is a type of trackless loading equipment with crawler walking, mainly used for coal and semi-coal rock roadways. It can also handle the loading of coal, rock, and other materials in small-section whole rock roadways. The product features large insertion force, good mobility, full-section operation, strong safety, and multi-purpose functionality. Besides completing loading operations, it can also serve as a working platform during support work, as well as perform short-distance transportation, undercover operations, and gang cleaning at the working face.





 Key Features of Trackless Loading Equipment

 

 

Enhanced Maneuverability

High Mobility: One of the primary advantages of trackless loading equipment is its mobility. Unlike traditional machines that depend on tracks or fixed rails, trackless loaders are equipped with wheels or rubber tires, allowing them to easily move across uneven surfaces and narrow spaces. This feature is particularly valuable in underground mining operations or construction sites with limited access.

 

Superior Load Handling Capacity

Heavy Load Capacity: Trackless loaders are engineered to carry substantial loads, making them ideal for transporting materials like rock, dirt, ore, or debris in mining and construction operations. Their powerful engines and sturdy frames allow them to carry heavy payloads over various terrains without sacrificing performance.

 

Improved Safety Features

Stable Operation: Despite operating in challenging environments, trackless loaders are designed with stability in mind. Features like low center of gravity, automatic load leveling, and advanced braking systems ensure that these machines remain stable and safe during operation.

 

Cost-Effectiveness

Low Maintenance: Trackless loading equipment typically requires less maintenance compared to traditional railbased loaders, as they have fewer moving parts and are less susceptible to wear and tear from tracks. The reduction in maintenance costs directly benefits longterm operational efficiency.

 

Applications Of Trackless Loading Equipment
 

 

Mining Industry

Trackless loading equipment is most commonly used in underground mining operations, including ore extraction and material transport. These machines can carry mined materials from tunnels to surface transport systems, optimizing the mining process by reducing time and labor.

 

Construction

In construction, trackless loaders are invaluable for moving construction materials such as gravel, sand, and debris in tight or hardtoreach spaces. Their ability to work in confined areas, like urban construction sites or beneath bridges, makes them ideal for various construction applications.

 

Tunneling and Civil Engineering

Trackless loaders are widely used in tunneling and civil engineering projects, where they are essential for the transportation of materials through underground shafts and tunnels. Their small footprint and maneuverability are perfect for these specialized applications.

 

Waste Management

In waste management, trackless loaders help move and sort large amounts of waste in urban or industrial environments, providing both flexibility and efficiency in waste collection and disposal tasks.

 

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How Side Discharge Loaders Improve Underground Efficiency
 

In underground mining and tunneling, equipment efficiency is directly linked to output and cost control. The side discharge loader is designed to solve one of the most common productivity challenges in confined spaces—limited maneuvering room. At Hebei Fikesen Coal Mine Machinery Manufacturing Co., Ltd., this machine is engineered to handle coal, semi-coal rock, and full rock tunnel materials with consistent performance. The lateral unloading mechanism eliminates the need for time-consuming reversing and repositioning, which is particularly valuable in small-section tunnels where space is restricted. This not only reduces operational delays but also lowers energy consumption over time.


Fikesen’s side discharge loaders use a crawler walking system that ensures stability on uneven or inclined roadways. High-capacity hydraulic cylinders deliver strong insertion force, allowing the bucket to penetrate compacted or oversized materials efficiently. The buckets are fabricated from high-strength, wear-resistant alloy steel with an anti-corrosion treatment to withstand abrasive and moisture-rich mining environments. Reinforced pivot joints and precision-engineered bearings enable repeated high-load cycles without deformation or performance loss.


Operator-focused design is another strength. The cab layout provides excellent visibility, while the ergonomic controls allow for precise adjustments to discharge angles and bucket positioning. Hydraulic flow is balanced to optimize lift speed, bucket capacity, and discharge rate, shortening each work cycle without sacrificing safety. The loader’s compact turning radius makes it especially suited for interconnected tunnel networks where larger equipment cannot operate efficiently.


Every unit undergoes rigorous endurance testing under simulated field loads in accordance with Fikesen’s ISO9001 quality management certification. This process ensures operational reliability and reduces the risk of breakdowns in critical phases of mining. Furthermore, the design is compatible with other mining equipment such as roadway repair machines, streamlining material removal and infrastructure maintenance.


In real-world operations, these loaders have proven to significantly improve production rates while minimizing downtime. The combination of lateral discharge efficiency, structural durability, and operator comfort allows mining companies to achieve higher throughput with lower operating costs, making the side discharge loader a practical and high-value solution for underground efficiency.

 

Safety Features of Modern Side Dump Loaders
 

Safety in underground mining environments is non-negotiable, and the side dump loader has been developed with this principle at its core. At Hebei Fikesen Coal Mine Machinery Manufacturing Co., Ltd., safety considerations start at the design phase and extend through manufacturing and testing. The side-dump mechanism itself reduces reversing frequency, significantly lowering the risk of collisions in narrow or low-visibility tunnels. This is particularly important in multi-machine operations where movement space is limited.


The operator cab is reinforced with high-strength protective canopies designed to withstand falling debris and sudden impacts. Anti-slip surfaces are integrated into all access points to minimize the risk of accidents during maintenance or shift changes. Fully enclosed cabs with filtered ventilation reduce exposure to dust and airborne contaminants, while acoustic insulation lowers noise-induced fatigue over long shifts.


Hydraulic systems are equipped with fail-safe locking mechanisms and pressure relief valves to prevent accidental bucket drops or hydraulic overloading. Many structural components are fabricated from fire-resistant materials to reduce the risk of ignition in environments where flammable gases may be present. Non-destructive weld inspection ensures the structural integrity of load-bearing parts, further enhancing long-term operational safety.


Fikesen’s compliance with ISO9001 quality management standards, along with its 51 utility model patents, enables the integration of proprietary safety enhancements. These include shock-absorbing chassis frames to reduce vibration, ergonomically designed seating to prevent strain injuries, and strategically placed LED lighting for better visibility in low-light conditions. Clear labeling, comprehensive manuals, and multilingual safety guidelines ensure operators understand both the capabilities and the limitations of the machine.


Incorporating these safety measures into the side dump loader is not just about regulatory compliance—it’s about creating a work environment that prioritizes the health and security of the workforce. By reducing accident risk, improving operator comfort, and ensuring reliable performance, Hebei Fikesen delivers equipment that supports both safety and productivity.

 

Applications of Side Dump Bucket Wheel Loaders
 

The side dump bucket wheel loader is a versatile solution for material handling in a wide range of environments. While commonly associated with underground mining, at Hebei Fikesen Coal Mine Machinery Manufacturing Co., Ltd., these machines have been optimized for diverse applications including coal seam extraction, semi-coal rock roadway excavation, and full rock tunnel construction. The side-dump capability allows efficient operation in restricted spaces, where traditional forward-dump designs would require complex maneuvering.


The bucket wheel mechanism is designed for continuous material collection and discharge, making it ideal for large-scale excavation or roadway repair projects. The wheel and bucket assembly is built from abrasion-resistant steel, with replaceable cutting edges that extend service life and reduce maintenance costs. Fikesen offers customization options for bucket capacity, discharge angles, and crawler traction systems to adapt to specific geological conditions.


These loaders are also effective in quarrying, infrastructure tunneling, and large-scale construction projects. Their ability to operate in tight, winding passages eliminates the need for multiple machine types, reducing both fleet size and maintenance complexity. The integration of high-capacity hydraulics with a low center of gravity provides stability on uneven terrain, while precision controls allow for accurate placement of materials.


The design benefits from Fikesen’s recognition as a “Municipal Industrial Design Center” and its strong track record in innovation. Feedback from field operations is incorporated into each new model, ensuring that the machines remain practical and efficient in real-world conditions. Additionally, the side discharge mechanism improves workflow by aligning with conveyor belts or transport vehicles without requiring major reconfiguration of the site layout.


By combining adaptability, durability, and engineering precision, the side dump bucket wheel loader offers a single-machine solution for multiple operational challenges. This versatility, backed by Hebei Fikesen’s engineering expertise and strict quality standards, makes it an indispensable tool for industries that require efficient material handling in challenging environments.

 

side discharge loader

Michael Harris

Operations Manager, Australia

We’ve been operating Fikesen’s side discharge loader for several months in our Australian coal mine. The equipment’s lateral unloading capability has dramatically improved our loading speed and reduced repositioning time in narrow tunnels. Its sturdy build and smooth hydraulic performance make it an invaluable asset in our daily operations
side discharge loader pdf

Daniel Ruiz

 Mining Supervisor, Chile

Fikesen’s side dump loader has transformed safety standards on our Chilean mining site. The reinforced operator cab and fail-safe hydraulic systems provide excellent protection for our team. Besides safety, the machine’s powerful performance and ease of maintenance have increased our productivity significantly.

 

side dump bucket wheel loader

Lars Eriksson

Quarry Director, Sweden

Our quarry in Sweden benefits greatly from the side dump bucket wheel loader supplied by Fikesen. The continuous discharge feature allows uninterrupted operation, and the abrasion-resistant bucket withstands harsh materials. This machine has minimized downtime and helped us maintain high output rates even under demanding conditions.
side dump loader

Ahmed Khalil

Project Engineer, UAE

Fikesen’s side discharge loader integrates perfectly with our UAE tunneling equipment. It’s highly maneuverable in tight spaces and adapts well to varying geological conditions. The ergonomic controls and robust construction ensure efficiency and operator comfort during long shifts, making it an excellent choice for underground projects.

 



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